Every cushion we make starts with a concept. Especially when working with an airline, customization is required. Aerofoam is proud to employ a dedicated design staff, ready to make your seating dreams a reality. Your passengers deserve comfort, and Aerofoam is prepared to help.

High quality tray tables that will last in service

Aeroplastics manufacture some of the highest specification aircraft tray tables on the market today.

Tray tables, seat shells & armrests

Our tray table construction utilizes our existing 5 axis CNC routing facilities to great effect. The tray table shell is constructed using our advanced thermoforming machinery but not before our high performance foam cores are sculpted by our CNC routers. By manufacturing our tables from a one piece core, we effectively eliminate the risk of foam deformation and collapse. Moulded foam cores run the risk of collapsing over time as the foam settles, leading to inservice faults as internal gaps appear, resulting in table separation and loss of strength.

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Tray table assemblies and shells

Multiple Automated Thermoformers

In-House Tooling and Desgin

Machining Capabilities for Inserts and Slides

Turnkey Tray Table Assemblies

5-Axis CNC Trimming

Processes Constantly Innovating